Clark-MXR’s femtosecond laser micromachining services where precision meets possibility—turning micro-scale ideas into tangible reality.
At Clark-MXR, we provide cutting-edge femtosecond laser micromachining services tailored for industries demanding extreme precision—semiconductor, electronics, medical, life sciences, and automotive. Our advanced femtosecond laser systems achieve tight tolerances with minimal thermal impact, ensuring consistent high-quality results for the most delicate components and materials.
Key Capabilities
- Ultra-short pulse Laser Drilling – Achieve sub-micron to millimeter-sized holes with unmatched accuracy.
- Precision Cutting – Process rare, precious, and refractory metals with kerf widths as small as 1 micron.
- Surface Modification – Enhance optical, chemical, and physical properties for specialized applications.
Whether you need R&D prototypes or full-scale production, Clark-MXR delivers high-performance solutions for the next generation of miniaturized devices. Contact Us today to see how we can make your ideas a reality!
Precision Hole Drilling with Ultrafast Lasers
As industries push the boundaries of miniaturization and performance, the demand for ultra-precise micro-hole drilling continues to rise. With nearly 30 years of expertise in athermal, ultrafast laser drilling, Clark-MXR delivers sub-micron to millimeter-scale holes with unmatched accuracy for a wide range of applications.
Our state-of-the-art calibrated inspection equipment ensures feature measurements down to a few nanometers, guaranteeing the highest level of precision. Additionally, our in-house specialists provide comprehensive cleaning, handling, and packaging solutions—offering cleanroom-ready packaging up to Class 100 (ISO 5) to safeguard delicate components.
Partner with Clark-MXR for cutting-edge femtosecond laser micromachining services that meet the demands of next-generation devices.
Precision Cutting with Ultrafast Lasers
Clark-MXR specializes in high-precision cutting across a diverse range of materials—from crystals to metals—using our advanced ultrafast laser machining systems. We routinely process rare, precious, and refractory metals, achieving kerf widths as narrow as 1 micron, with even finer cuts possible depending on material properties and design requirements.
Our expertise extends to specialized applications, such as Tungsten Cathode Filament processing for XFR systems, where precision and material integrity are paramount.
With cutting-edge laser technology and decades of experience in femtosecond laser micromachining, Clark-MXR delivers exceptional accuracy for demanding industries.
Precision Micromilling & Nano-Scale Patterning
Clark-MXR’s femtosecond laser micromachining services goes far beyond conventional hole drilling—delivering unmatched precision in micromilling and nano-scale surface structuring. Our systems empower engineers and researchers to sculpt complex geometries and patterns directly into a wide range of materials with micron- and even sub-micron accuracy.
Whether you’re shaping microchannels, fabricating tiny components, or revealing inner material structures, our ultrafast laser micromachining makes it possible—with control and repeatability suited to production-scale manufacturing.
✨ Key Capabilities
- High-Accuracy Micromilling – Achieve micron-level cut widths and sub-micron kerfs ideal for ultra-thin substrates and delicate materials.
- Blind Feature Depth Control – Maintain depth resolution within just a few percent of target depth—even on non-visible or internal features.
- Repeatable Nanometer-Scale Structuring – Ideal for production environments where consistency across parts is critical.
- Subtractive Nano-Patterning – Expose underlying microstructures, interfaces, or layered materials with laser-based precision.
🧠 Advanced Analysis & 3D Reconstruction
Pairing Clark-MXR’s femtosecond micromachining with microscopy and spectroscopy techniques enables advanced material analysis workflows, including:
- Serial Sectioning – Layer-by-layer milling to reconstruct three-dimensional structures at the nano-scale.
- 3D Tomography – Reveal volumetric material properties for research and quality control applications.
This precision opens doors to innovative research, precision manufacturing, and high-throughput material characterization—where accuracy and reliability matter most.
Advanced Surface Modification for Enhanced Performance
The surfaces of many materials can be precisely engineered to alter optical, chemical, and physical properties, optimizing performance for a wide range of applications. Common modifications include:
- Broad-spectrum, low-reflecting finishes for improved optical efficiency
- Diffractive surfaces that manipulate light with precision
- Chemically reactive sites tailored for specialized interactions
- Surfaces with enhanced adhesion for stronger material bonding
- Nano-scale patterning to achieve unique functional effects
Through cutting-edge techniques, these modifications unlock new possibilities in optics, coatings, and advanced material sciences.
Inspection
In addition to femtosecond laser micromachining services, Clark-MXR maintains a suite of inspection tools including scanning electron microscopes and a 3D laser scanning microscope. Many of these tools are maintained in a cleanroom environment and we have daily verification to ensure our SEMs calibrations meet the highest level of gauging standards.
Advanced Measurement & Imaging Techniques
Our cutting-edge measurement and imaging technologies ensure unparalleled precision in material analysis and quality control:
- Scanning Electron Microscopes (SEMs) – High-magnification imaging for detailed surface and structural analysis
- High-Resolution Optical Microscopes – Crisp, detailed imaging for optical inspections
- 3D Laser Confocal Microscopes – Precise depth mapping and surface characterization
- Vision Measurement Systems (VMS) – Automated, high-accuracy dimensional verification
- Coordinate Measuring Machines (CMM) – Precise 3D measurements for complex geometries
Cleaning & Packaging
We have an on-site Class 100 cleanroom that contains multiple ultrasonic cleaning stations, a plasma cleaner, inspection equipment, and packaging tools that is only accessible by our specially trained personnel. All standard clean room protocols, including routine cleaning and maintenance are closely monitored and dedicated particle counter is used to validate we maintain those standards.
